Wissen

In March 2024, we traveled to Portugal again to visit our long-standing producers of knitted and woven fabrics. For us, Portugal is not only a country full of landscapes and culinary delights, but also a central hub for high-quality textile production – characterized by family businesses, technical expertise, and a strong commitment to quality and sustainability.

Portugal has been one of the most important locations for the European textile industry for many decades. The companies we visited are family-run and combine traditional craftsmanship with modern technology. This unique blend was palpable in every conversation: an open, warm atmosphere, coupled with in-depth expertise and a great passion for textiles. This attitude is precisely what is crucial for us when it comes to long-term partnerships.

In addition to the intensive exchange, we had the opportunity to visit the production facilities up close. We were able to follow step by step how knitted and woven fabrics are made – processes that impressively combine tradition and innovation.

A particular highlight was the circular knitting machine. This technology enables the production of seamless fabric tubes and has fundamentally changed the production of knitted fabrics. The machine works with circularly arranged needles that pull loops together in a precise sequence. This creates a wide variety of knit patterns and textures – from fine jerseys to heavier, structured fabrics. It's a technically complex process, yet the result is surprisingly light and flexible.

In contrast, the loom uses two thread systems: warp and weft threads are interwoven at right angles to create flat fabrics. Modern looms are now capable of producing an enormous range of fabrics with varying weights, patterns, and textures. The high precision and speed of these machines enable complex designs with consistent quality – and elicited visible enthusiasm during our visit.

Another key component of the production process is the dyeing drums. They ensure even and deep dyeing of the fabrics. During the process, the fabrics and dye solution rotate together in the drum, so that every area of ​​the material is evenly coated. Temperature and duration are precisely controlled to achieve the desired color depth and durability – depending on the material and the intended use of the fabric.

The companies also demonstrated a strong commitment to energy supply. Photovoltaic systems on the roofs of the production halls provide a significant portion of the required electricity. The solar energy generated is used directly in the production processes, reducing the use of fossil fuels and significantly lowering CO₂ emissions. For the companies, this means lower energy costs in the long term – and for the environment, an important step towards sustainable textile production.

Fazit

Our trip to Portugal was filled with inspiring encounters, technical expertise, and a clear commitment to responsible production. It once again demonstrated to us the importance of close partnerships, transparency, and sustainable decisions in the textile industry. With many new impressions in tow, we are already looking forward to returning to Portugal soon.